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A Step-by-Step Guide to Setting Up a NABH-Compliant Modular Operation Theater!

A Step-by-Step Guide to Setting Up a NABH-Compliant Modular Operation Theater!

As healthcare standards continue to rise, hospitals and surgical centers across India are upgrading to NABH-compliant Modular Operation Theaters (Modular OTs) to meet stringent hygiene, safety, and functional requirements. At SI Surgical, a leading modular OT manufacturer in Kolkata, we understand that building a world-class modular OT requires expert planning, precision engineering, and regulatory compliance.

In this blog, we walk you through the step-by-step process of setting up a NABH-compliant Modular Operation Theater and highlight how SI Surgical — one of the most trusted modular OT manufacturers in India — can support your journey.

 

Step 1: Understand NABH Guidelines for OTs

The National Accreditation Board for Hospitals & Healthcare Providers (NABH) has laid out comprehensive guidelines for Operation Theaters, including:

Zoning (Unrestricted, Semi-restricted, Restricted)

Airflow and HVAC standards

Wall and ceiling finishes

HEPA filtration

Infection control protocols

Antistatic flooring

Equipment layout and sterilization flow

Before construction begins, it's essential to fully understand these parameters.

 

Step 2: Partner with an Expert Modular OT Manufacturer

Choosing the right partner is critical. SI Surgical, a reputed modular OT manufacturer in India, offers end-to-end design, manufacturing, and installation services tailored to NABH standards. We specialize in:

Custom OT designs based on available space and surgical requirements

State-of-the-art materials and technologies

Quick turnaround times and onsite project execution

If you're looking for a reliable modular OT manufacturer in Kolkata, SI Surgical is your one-stop destination.

 

Step 3: Site Evaluation and Planning

Once you’ve partnered with a modular OT manufacturer, the next step is a detailed site survey. This includes:

Assessing space constraints

Planning workflow and movement of sterile/non-sterile materials

Designing proper zoning as per NABH compliance

Our experienced engineers at SI Surgical ensure that every detail is mapped before the setup begins.

 

Step 4: Design and Material Selection

NABH guidelines mandate the use of seamless, non-porous, and antibacterial materials. SI Surgical offers:

PUF/EPS insulated panels for walls and ceilings

Laminar airflow systems

Antibacterial powder-coated surfaces

Epoxy or antistatic vinyl flooring

Hermetically sealed sliding doors

These materials are not only NABH-compliant but also durable, easy to clean, and aesthetically pleasing.

 

Step 5: Installation and HVAC Integration

We handle everything — from panel installation to integration with:

HVAC systems

HEPA filters

Control panels

Lighting systems

Gas pipelines and pendants

Proper airflow and pressure differential across zones are vital for maintaining a sterile environment. Our team ensures that all installations meet NABH-mandated specifications.

 

Step 6: Validation and Certification

After installation, we conduct:

Air velocity and pressure testing

HEPA filter integrity testing

Noise and temperature control checks

Cleanroom classification

SI Surgical works with third-party auditors to help hospitals achieve NABH certification swiftly and smoothly.

 

Step 7: Staff Training and Maintenance Support

A NABH-compliant OT is only as good as its operational efficiency. We provide:

Staff orientation on equipment handling

Protocols for maintaining sterile conditions

AMC (Annual Maintenance Contracts) for modular OT systems

 

Why Choose SI Surgical?

Trusted Modular OT Manufacturer in Kolkata with 20+ years of experience

Compliant with NABH, WHO, and international standards

Timely project delivery across India

Superior quality, competitive pricing

Whether you’re building a new hospital or upgrading your existing facility, SI Surgical offers dependable solutions as one of the top modular OT manufacturers in India.

 

Conclusion

Setting up a NABH-compliant Modular Operation Theater is a critical investment for any healthcare facility. With the right planning and an expert modular OT partner like SI Surgical, the process can be seamless, efficient, and future-ready