A Step-by-Step Guide to Setting Up a NABH-Compliant Modular Operation Theater!
As healthcare standards continue to rise, hospitals and surgical centers across India are upgrading to NABH-compliant Modular Operation Theaters (Modular OTs) to meet stringent hygiene, safety, and functional requirements. At SI Surgical, a leading modular OT manufacturer in Kolkata, we understand that building a world-class modular OT requires expert planning, precision engineering, and regulatory compliance.
In this blog, we walk you through the step-by-step process of setting up a NABH-compliant Modular Operation Theater and highlight how SI Surgical — one of the most trusted modular OT manufacturers in India — can support your journey.
Step 1: Understand NABH Guidelines for OTs
The National Accreditation Board for Hospitals & Healthcare Providers (NABH) has laid out comprehensive guidelines for Operation Theaters, including:
Zoning (Unrestricted, Semi-restricted, Restricted)
Airflow and HVAC standards
Wall and ceiling finishes
HEPA filtration
Infection control protocols
Antistatic flooring
Equipment layout and sterilization flow
Before construction begins, it's essential to fully understand these parameters.
Step 2: Partner with an Expert Modular OT Manufacturer
Choosing the right partner is critical. SI Surgical, a reputed modular OT manufacturer in India, offers end-to-end design, manufacturing, and installation services tailored to NABH standards. We specialize in:
Custom OT designs based on available space and surgical requirements
State-of-the-art materials and technologies
Quick turnaround times and onsite project execution
If you're looking for a reliable modular OT manufacturer in Kolkata, SI Surgical is your one-stop destination.
Step 3: Site Evaluation and Planning
Once you’ve partnered with a modular OT manufacturer, the next step is a detailed site survey. This includes:
Assessing space constraints
Planning workflow and movement of sterile/non-sterile materials
Designing proper zoning as per NABH compliance
Our experienced engineers at SI Surgical ensure that every detail is mapped before the setup begins.
Step 4: Design and Material Selection
NABH guidelines mandate the use of seamless, non-porous, and antibacterial materials. SI Surgical offers:
PUF/EPS insulated panels for walls and ceilings
Laminar airflow systems
Antibacterial powder-coated surfaces
Epoxy or antistatic vinyl flooring
Hermetically sealed sliding doors
These materials are not only NABH-compliant but also durable, easy to clean, and aesthetically pleasing.
Step 5: Installation and HVAC Integration
We handle everything — from panel installation to integration with:
HVAC systems
HEPA filters
Control panels
Lighting systems
Gas pipelines and pendants
Proper airflow and pressure differential across zones are vital for maintaining a sterile environment. Our team ensures that all installations meet NABH-mandated specifications.
Step 6: Validation and Certification
After installation, we conduct:
Air velocity and pressure testing
HEPA filter integrity testing
Noise and temperature control checks
Cleanroom classification
SI Surgical works with third-party auditors to help hospitals achieve NABH certification swiftly and smoothly.
Step 7: Staff Training and Maintenance Support
A NABH-compliant OT is only as good as its operational efficiency. We provide:
Staff orientation on equipment handling
Protocols for maintaining sterile conditions
AMC (Annual Maintenance Contracts) for modular OT systems
Why Choose SI Surgical?
Trusted Modular OT Manufacturer in Kolkata with 20+ years of experience
Compliant with NABH, WHO, and international standards
Timely project delivery across India
Superior quality, competitive pricing
Whether you’re building a new hospital or upgrading your existing facility, SI Surgical offers dependable solutions as one of the top modular OT manufacturers in India.
Conclusion
Setting up a NABH-compliant Modular Operation Theater is a critical investment for any healthcare facility. With the right planning and an expert modular OT partner like SI Surgical, the process can be seamless, efficient, and future-ready